>>
<<
ISO 10218-2:2025(en)
ISO - Cover page
Foreword
Introduction
1 Scope
2 Normative references
3 Terms, definitions, symbols and abbreviated terms
 3.1 Terms and definitions
  3.1.1 Robot, robot system, robot application, robot cell - related
  3.1.2 Sub-assemblies and components
  3.1.3 Controls-related
  3.1.4 Program-related
  3.1.5 Power-, energy-related
  3.1.6 Hazard-related
  3.1.7 Role-related
  3.1.8 Functional safety-related
  3.1.9 Spaces, zones and distances
  3.1.10 Risk reduction measures
  3.1.11 Verification and validation
  3.1.12 Contact-related
 3.2 Abbreviated terms and symbols
4 Risk assessment
 4.1 General
 4.2 Characteristics of robot applications and robot cells
 4.3 Characteristics of collaborative applications
  4.3.1 General
  4.3.2 Risk assessment for contacts between moving parts of the robot application and operator(s)
5 Safety requirements and risk reduction measures
 5.1 General
 5.2 Design
  5.2.1 General
  5.2.2 Materials, mechanical strength and mechanical design
  5.2.3 Provisions for lifting or moving
  5.2.4 Hazardous substances
  5.2.5 Stability
  5.2.6 Temperature and fire risks
  5.2.7 Special equipment
  5.2.8 Position holding
  5.2.9 Additional axis (axes)
  5.2.10 Power loss or change
  5.2.11 Component malfunction
  5.2.12 Hazardous energy
  5.2.13 Electrical, pneumatic and hydraulic parts
  5.2.14 Tool centre point (TCP) setting
  5.2.15 Payload setting
  5.2.16 Cybersecurity
 5.3 Robot cell integration
  5.3.1 General
  5.3.2 Span-of-control
  5.3.3 Span-of-control of emergency stop function
  5.3.4 Operational modes with multi-robot applications or robot cells
  5.3.5 Local control, remote control and single-point-of-control
  5.3.6 Automatic workpiece feeding
 5.4 Layout
  5.4.1 General
  5.4.2 Use and limits
  5.4.3 Design
  5.4.4 Design for collaborative applications
  5.4.5 Prevention of trapping within the safeguarded space
  5.4.6 Establishing restricted spaces
  5.4.7 Limiting motion
 5.5 Safety functions
  5.5.1 General
  5.5.2 Functional safety standards
  5.5.3 Performance
  5.5.4 Failure or fault detection
  5.5.5 Parameterization of safety functions
  5.5.6 Speed limit(s) monitoring
  5.5.7 Start / restart interlock and reset
  5.5.8 Monitored-standstill
  5.5.9 Communications
  5.5.10 Electromagnetic requirements
 5.6 Stopping
  5.6.1 General
  5.6.2 Emergency stop
  5.6.3 Protective stop
  5.6.4 Normal stop
  5.6.5 Associated equipment stopping
 5.7 Control functions
  5.7.1 General
  5.7.2 Modes
  5.7.3 Protection from unexpected start-up
  5.7.4 Status indication and warning devices
  5.7.5 Single-point-of-control
  5.7.6 Local and remote control
  5.7.7 Enabling devices
  5.7.8 Control stations
  5.7.9 Simultaneous motion
 5.8 Safeguards and their use
  5.8.1 General
  5.8.2 Establishing a safeguarded space
  5.8.3 Perimeter safeguarding
  5.8.4 Overriding of protective devices
  5.8.5 Guards
  5.8.6 Sensitive protective equipment
  5.8.7 Muting
  5.8.8 Overriding of SPE
  5.8.9 Minimum distances
  5.8.10 Safeguarding to protect from unexpected restart
 5.9 End-effectors
  5.9.1 General
  5.9.2 Risk reduction measures
  5.9.3 Shape and surfaces
  5.9.4 Protective devices and/or safety functions
  5.9.5 End-effectors and robot application design
  5.9.6 End-effectors exchange systems
 5.10 Vertical transfer components
  5.10.1 Mechanical design
  5.10.2 Prevention of falling hazards
  5.10.3 Prevention of crushing hazards
  5.10.4 Control of movements
 5.11 Lasers and laser equipment
 5.12 Material handling, manual load/unload stations and material flow
  5.12.1 Material handling
  5.12.2 Manual load/unload stations and other manual stations
  5.12.3 Material flow
 5.13 Adjacent robot cells
 5.14 Collaborative applications
  5.14.1 General
  5.14.2 Safeguarded spaces
  5.14.3 Transitions
  5.14.4 Hand-guided control (HGC)
  5.14.5 Speed and separation monitoring (SSM)
  5.14.6 Power and force limiting (PFL)
 5.15 Assembly, installation and commissioning
  5.15.1 Commissioning of robot applications
  5.15.2 Environmental conditions
  5.15.3 Power
  5.15.4 Lighting
  5.15.5 Labelling
 5.16 Maintenance
  5.16.1 General
  5.16.2 Movement without drive power
6 Verification and validation
 6.1 General
 6.2 Verification and validation methods
 6.3 Verification and validation of guards, protective devices, safety function parameter settings and biomechanical threshold limits
  6.3.1 Guards and protective devices
  6.3.2 Safety function parameter settings
  6.3.3 Biomechanical limits
 6.4 Complementary protective measures
7 Information for use
 7.1 General
 7.2 Signals and warning devices
 7.3 Marking
 7.4 Signs (pictograms) and written warnings
 7.5 Instruction handbook
  7.5.1 General
  7.5.2 Identification
  7.5.3 Intended use
  7.5.4 Transport, handling and lifting
  7.5.5 Installation
  7.5.6 Commissioning and programming
  7.5.7 Abnormal and emergency situations
  7.5.8 Settings and operation
  7.5.9 Maintenance
  7.5.10 Decommissioning
  7.5.11 Remote interventions
  7.5.12 Hazardous energy
  7.5.13 Limiting devices and restricted space
  7.5.14 Movement without drive power
  7.5.15 Control station(s)
  7.5.16 Functional safety
  7.5.17 Operating modes
  7.5.18 Enabling devices
  7.5.19 Vibration
  7.5.20 End-effector(s)
  7.5.21 Manual load/ unload stations
  7.5.22 Collaborative applications
  7.5.23 Cybersecurity
Annex A (informative) List of significant hazards
Annex B (informative) Illustrations of spaces
Annex C (normative) Safety function performance requirements
Annex D (Informative) Required safety function information
Annex E (informative) Example of determination of the PLr or required SIL
Annex F (informative) Comparison of stop functions
Annex G (informative) Graphical symbols
Annex H (informative) Means of verification and validation of the design and protective measures
Annex I (informative) End-effectors
Annex J (informative) Safeguarding manual load and unload stations
Annex K (informative) Safeguarding material entry and exit point
Annex L (normative) Speed and separation monitoring (SSM) – separation distance
Annex M (informative) Limits for quasi-static and transient contact
Annex N (informative) Validation of PFL collaborative applications
Annex O (informative) Optional features
Annex P (informative) Implementation of start/restart interlock and reset functions
Annex Q (informative) Relationship of standards related to safeguards
Bibliography
30mm
20mm
15mm
15mm
10mm
17mm

International

Standard

ISO 10218-2
Robotics — Safety requirements
Part 2:
Industrial robot applications and robot cells
Robotique — Exigences de sécurité —
Partie 2: Applications robotisées industrielles et cellules robotisées
Reference number
ISO 10218-2:2025(en)
Second edition
2025-02
30mm
20mm
15mm
15mm
10mm
17mm
30mm
20mm
15mm
15mm
10mm
17mm

ContentsPage

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types of ISO document should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a) patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a) patent(s) which may be required to implement this document. However, implementers are cautioned that this may not represent the latest information, which may be obtained from the patent database available at www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISO's adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 299, Robotics, in collaboration with the European Committee for Standardization (CEN) Technical Committee CEN/TC 310, Advanced automation technologies and their applications, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
This second edition cancels and replaces the first edition (ISO 10218-2:2011), which has been technically revised.
The main changes are as follows:
—
emphasising robot application and not robot system, as the robot application includes the workpieces, task program, and the machinery and equipment to support the application and intended tasks;
—
incorporating safety requirements for collaborative applications (formerly, the content of ISO/TS 15066);
—
clarifying requirements for functional safety;
—
adding requirements for cybersecurity to the extent that it applies.
A list of all parts in the ISO 10218 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A complete listing of these bodies can be found at www.iso.org/members.html.

Introduction

This document has been created in recognition of the hazards that are presented by robots when they are integrated and installed with end-effectors into robot applications and robot cells. ISO 10218-1 addresses robots as partly completed machinery, while this document addresses robots integrated into completed machinery for specific robot applications.
This document is a type-C standard according to ISO 12100.
This document is of relevance for the following stakeholder groups representing the market players regarding safety of robot applications and robot cells:
—
robot manufacturers (small, medium and large enterprises);
—
robot application integrators (small, medium and large enterprises);
—
health and safety bodies (regulators, accident prevention organisations, market surveillance, etc).
Others can be affected by the level of safety achieved with the means of the document by the above-mentioned stakeholder groups:
—
robot application users/employers (small, medium and large enterprises);
—
robot application users/employees (e.g. trade unions);
—
service providers, e.g. for maintenance (small, medium and large enterprises);
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting process of this document.
Robot applications, and the extent to which hazards, hazardous situations and events, are covered and indicated in the Scope of this document.
When provisions of a type-C standard are different from those which are stated in type-A or type-B standards, the provisions of the type-C standard take precedence over the provisions of the other standards for machines that have been designed and built in accordance with the provisions of the type-C standard.
Hazards associated with robot applications are well recognized, but the sources of the hazards are frequently unique to each robot application. The number and type(s) of hazard(s) are directly related to the nature of the automation process and the complexity of the application. The risks associated with these hazards vary with the robot used, its safety functions, and the integration, installed, programs, use, and maintenance. This document provides requirements for safety in the integration of robots into robot applications and robot cells. The requirements include safeguarding of operators during integration, commissioning, functional testing, programming, operation, maintenance and repair. Requirements for the robot can be found in ISO 10218-1.
The ISO 10218 series deals with robotics in an industrial environment, which is comprised of workplaces where the public is excluded or restricted from access and the allowed people (operators) are working adults. Other standards cover such topics as general characteristics, coordinate systems and axis motions, mechanical interfaces, performance criteria and related testing methods, and end-effectors.
There are a broad range of robot applications and robot cell(s). Therefore, it is not possible to provide a list of all significant hazards, hazardous situations or events into which a robot application can be integrated. Moreover, the same kind of applications can have different levels of risk, resulting from different designs which correspond to the intended application (e.g. paint spraying on large or small parts, handling of a small harmful payload like a hot metal bolt or a large harmless payload like a box of paper tissues).
Other standards can be applicable to associated machinery and equipment in robot applications and robot cells.
For ease of reading this document, the words “robot”, “robot system” and “robot application” refer to “industrial robot”, “industrial robot system” and “industrial robot application” as defined in ISO 10218-1 and this document.
This document has been updated based on experience gained since the release of the first edition of ISO 10218-2 in 2011. This document remains aligned with minimum requirements of a harmonized type-C standard for robot applications and robot cells in an industrial environment. Providing for a safe robot application and a safe robot cell depends on the cooperation of a variety of “stakeholders”. Stakeholders can include designers, manufacturers, suppliers and integrators. Users are the entity responsible for using robot applications and robot cells. Users can also be any of the other stakeholder roles.
Where appropriate, ISO/TS 15066:2016 on the safety of collaborative robot applications was added to the ISO 10218 series. Because human-robot collaboration relates to the application and not to the robot alone, most of the requirements of ISO/TS 15066 have been incorporated into this document. Safety functions that enable a collaborative application can be part of the robot (e.g. PFL), or can be provided by a protective device, or a combination.
It is important to emphasize that the term “collaborative robot” is not used in this document. Only the application can be developed, verified, and validated as a collaborative application. In addition, the term “collaborative operation” is not used in this document.
30mm
20mm
15mm
15mm
10mm
17mm

International StandardISO 10218-2:2025(en)
Robotics — Safety requirements
Part 2:
Industrial robot applications and robot cells
IMPORTANTThe electronic file of this document contains colours which are considered to be useful for the correct understanding of the document. Users should therefore consider printing this document using a colour printer.

1Scope

This document specifies requirements for the integration of industrial robot applications and industrial robot cells. The following are addressed:
—
the design, integration, commissioning, operation, maintenance, decommissioning and disposal;
—
integration of machines and components;
—
information for use for the design, integration, commissioning, operation, maintenance, decommissioning and disposal.
This document is not applicable to the following uses and applications of industrial robots:
—
underwater;
—
law enforcement;
—
military (defence);
—
airborne and space, including outer space;
—
medical;
—
healthcare of a person;
—
prosthetics and other aids for the physically impaired;
—
service robots, which provide a service to a person and as such the public can have access;
—
consumer products, as this is household use to which the public can have access;
—
lifting or transporting people;
—
multi-purpose lifting devices or machinery, e.g. cranes, forklift trucks.
NOTEApplications for the automation of laboratories are not considered as medical or healthcare of a person.
This document deals with the significant hazards, hazardous situations or hazardous events when used as intended and under specified conditions of misuse which are reasonably foreseeable by the integrator.
This document provides basic requirements for industrial robot applications, but does not cover the hazards related to the following:
—
emission of airborne noise;
—
severe conditions (e.g. extreme climates, freezer use, strong magnetic fields) outside of manufacturer’s specifications;
—
underground use;
—
use that has hygienic requirements;
—
processing of any material (e.g. food, cosmetics, pharmaceutical, metal);
—
use in nuclear environments;
—
use in potentially explosive environments;
—
mobility when robots or manipulators are integrated with driverless industrial trucks;
—
mobility when robots or manipulators are integrated with mobile platforms;
—
use in environments with hazardous ionizing and non-ionizing radiation levels;
—
hazardous ionizing and non-ionizing radiation;
—
handling loads the nature of which could lead to dangerous situations (e.g. molten metals, acids/bases, radiating materials);
—
when the public or non-working adults have access.
Emission of acoustic noise could be identified to be a significant hazard, but emission of noise is not covered in this document.

2Normative references

The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 3864-1:2011, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety signs and safety markings
ISO 3864-2:2016, Graphical symbols — Safety colours and safety signs — Part 2: Design principles for product safety labels
ISO 3864-3:2024, Graphical symbols — Safety colours and safety signs — Part 3: Design principles for graphical symbols for use in safety signs
ISO 3864-4:2011, Graphical symbols — Safety colours and safety signs — Part 4: Colorimetric and photometric properties of safety sign materials
ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their components
ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their components
ISO 7010:2019, Graphical symbols — Safety colours and safety signs — Registered safety signs
ISO 8995-1:2002, Lighting of work places — Part 1: Indoor
ISO/CIE 8995-3:2018, Lighting of work places — Part 3: Lighting requirements for safety and security of outdoor work places
ISO 10218-1:2025, Robotics – Safety requirements – Part 1: Industrial robots
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13732-1:2006, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
ISO 13732-3:2005, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 3: Cold surfaces
ISO 13849-1:2023, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
ISO 13850:2015, Safety of machinery — Emergency stop function — Principles for design
ISO 13854:2017, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of the human body
ISO 13856:2013 (all parts), Safety of machinery — Pressure-sensitive protective devices
ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs
ISO 14118:2017, Safety of machinery — Prevention of unexpected start-up
ISO 14119:2024, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection
ISO 14120:2015, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards
ISO 14122:2016 (all parts), Safety of machinery — Permanent means of access to machinery
ISO 14738:2002, Safety of machinery — Anthropometric requirements for the design of workstations at machinery
ISO 15534-1:2000, Ergonomic design for the safety of machinery — Part 1: Principles for determining the dimensions required for openings for whole-body access into machinery
ISO 15534-2:2000, Ergonomic design for the safety of machinery — Part 2: Principles for determining the dimensions required for access openings
ISO 19353:2019, Safety of machinery — Fire prevention and fire protection
ISO 20607:2019, Safety of machinery — Instruction handbook — General drafting principles
ISO 20643:2005, + AMD1:2021, Mechanical vibration — Hand-held and hand-guided machinery — Principles for evaluation of vibration emission
IEC 60073:2002, Basic and safety principles for man-machine interface, marking and identification — Coding principles for indication devices and actuators
IEC 60204-1:2016, + AMD1:2021, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60825-1:2014, Safety of laser products — Part 1: Equipment classification and requirements
IEC 60947-5-8:2020, Low-voltage switchgear and controlgear — Part 5-8: Control circuit devices and switching elements — Three-position enabling switches
IEC 61000-6-7:2014, Electromagnetic compatibility (EMC) — Part 6-7: Generic standards — Immunity requirements for equipment intended to perform functions in a safety-related system (functional safety) in industrial locations
IEC 61310:2007 (all parts), Safety of machinery — Indication, marking and actuation
IEC 61496-1:2020, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests
IEC 61508-2:2010, Functional safety of electrical/electronic/programmable electronic safety-related systems — Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
IEC 62046:2018, Safety of machinery — Application of protective equipment to detect the presence of persons
IEC 62061:2021, Safety of machinery — Functional safety of safety-related control systems

3Terms, definitions, symbols and abbreviated terms

For the purposes of this document, the terms and definitions given in ISO 12100:2010 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
—
ISO Online browsing platform: available at https://www.iso.org/obp
—
IEC Electropedia: available at https://www.electropedia.org/

3.1Terms and definitions

3.1.1Robot, robot system, robot application, robot cell - related

3.1.1.1
industrial environment
workplace where the public is restricted from access or not reasonably expected to be present for the intended tasks and robot application(s) (3.1.1.4)
Note 1 to entry: This includes manufacturing, laboratory, pharmaceutical, warehousing, logistics, and more.
3.1.1.2
industrial robot
robot
automatically controlled, reprogrammable multipurpose manipulator(s) (3.1.2.7), programmable in three or more axes (3.1.2.1), which can be either fixed in place or fixed to a mobile platform (3.1.2.10) for use in automation applications (3.1.1.5) in an industrial environment (3.1.1.1)
Note 1 to entry: The industrial robot includes:
—
the manipulator (3.1.2.7), including robot actuators (3.1.2.12) controlled by the robot control;
—
the robot control; and
—
the means to teach or program the robot, including any communications interface (hardware and software).
Note 2 to entry: This includes any axes that are integrated into the kinematic solution.
Note 3 to entry: A mobile robot consists of a mobile platform (3.1.2.10) with an integrated manipulator (3.1.2.7) or robot.
3.1.1.3
industrial robot system
robot system
industrial robot (3.1.1.2), an end-effector(s) (3.1.2.3), any end-effector sensors and equipment needed to support the end-effector(s) (3.1.2.3)
Note 1 to entry: Examples of equipment are vision systems, adhesive dispensing, weld control.
3.1.1.4
robot application
industrial robot application
machine comprising an industrial robot system (3.1.1.3), workpieces, task program (3.1.4.1), and machinery and equipment to support the application (3.1.1.5) and the intended task(s)
Note 1 to entry: The application (3.1.1.5) can be a collaborative application (3.1.1.6).
3.1.1.5
application
intended use and purpose of the robot (3.1.1.2) or robot application (3.1.1.4), i.e. the process, the task(s)
EXAMPLE        Manipulating, processing, machining, inspection, spot welding, painting, assembly, palletizing.
3.1.1.6
collaborative application
application (3.1.1.5) that contains one or more collaborative task(s) (3.1.1.7)
Note 1 to entry: Collaborative applications can include non-collaborative tasks.
3.1.1.7
collaborative task
portion of the robot sequence where both the robot application (3.1.1.4) and operator(s) (3.1.7.3) are within the same safeguarded space (3.1.9.6)
3.1.1.8
robot cell
industrial robot cell
one or more robot applications (3.1.1.4), any obstacle or object that has influence on the risk assessment of the intended use and associated safeguarded space(s) (3.1.9.6) and safeguards (3.1.10.2)

3.1.2Sub-assemblies and components

3.1.2.1
axis
actuated (e.g. rotating about a pivot, moving linearly) mechanical joint that provides at least one degree of freedom
3.1.2.2
additional axis
axis (3.1.2.1) that is not part of the manipulator (3.1.2.7)
Note 1 to entry: Additional axis includes any auxiliary axis as described in ISO 10218-1:2025, 5.1.9.
3.1.2.3
end-effector
device specifically designed for attachment to the mechanical interface (3.1.2.9) to enable the robot application (3.1.1.4) to perform its task
EXAMPLE        Gripper, welding gun, spray gun.
Note 1 to entry: End-effectors are sometimes known as end-of-arm tooling (EOAT).
3.1.2.4
gripper
end-effector (3.1.2.3) designed for seizing and holding workpieces
Note 1 to entry: Various types of grippers and the terms “grip, grasp, grasping and releasing” are defined in ISO 14539:2000.
[SOURCE: ISO 14539:2000, 4.1.2, modified — Note 1 to entry has been added.]
3.1.2.5
fixture
device used to hold in position an item as part of the handling or assembling process in a robot application (3.1.1.4), but not as an end-effector (3.1.2.3)
3.1.2.6
manual load/unload station
part of the robot application (3.1.1.4) designed for the direct manual intervention for the placement and removal of parts or workpieces for processing by the robot application (3.1.1.4)
3.1.2.7
manipulator
mechanism consisting of an arrangement of segments, jointed or sliding relative to one another
Note 1 to entry: Robot actuators (3.1.2.12) can constitute parts of a manipulator.
3.1.2.8
mass per manipulator
M
mass of all moving parts of the manipulator (3.1.2.7)
3.1.2.9
mechanical interface
mounting surface at the end of the manipulator (3.1.2.7) to which the end-effector (3.1.2.3) is attached
3.1.2.10
mobile platform
assembly of the components which enables locomotion and provides the structure by which to affix or integrate a manipulator (3.1.2.7) or robot (3.1.1.2)
3.1.2.11
payload
mass of all that is attached to the manipulator (3.1.2.7), including the end-effector (3.1.2.3) and workpiece
Note 1 to entry: The payload can be attached to, but is not limited to, the mechanical interface (3.1.2.9) of the robot (3.1.1.2).
3.1.2.12
robot actuator
powered mechanism that converts energy to effect motion
Note 1 to entry: Energy can be electrical, hydraulic, pneumatic or more.
3.1.2.13
tool centre point
TCP
point defined for a given application (3.1.1.5) relative to the mechanical interface (3.1.2.9) coordinate system
Note 1 to entry: The TCP setting defines the location of the TCP relative to the mechanical interface (3.1.2.9).

3.1.3Controls-related

3.1.3.1
control station
enclosure which contains one or more control devices intended to activate or deactivate functions
Note 1 to entry: The control station can be fixed in place (e.g. control panel) or can be movable [pendant (3.1.3.2) or teach pendant (3.1.3.3) which is referred to as a portable control station].
Note 2 to entry: The portable or hand-held control station for a robot (3.1.1.2) is referred to as a teach pendant (3.1.3.3).
3.1.3.2
pendant
hand‑held control station (3.1.3.1)
3.1.3.3
teach pendant
pendant (3.1.3.2) with which a robot (3.1.1.2) can be programmed, moved, or actuated
Note 1 to entry: Hand-held units or devices which only have the capability of displaying parameters (e.g. no motion and no actuation capabilities), are not considered to be control stations (3.1.3.1) or teach pendants.
Note 2 to entry: The teach pendant can be linked to the end-effector (3.1.2.3) and other parts of the robot application (3.1.1.4).
3.1.3.4
local control
state of the system or portions of the system in which operation is effected from a control station (3.1.3.1) or teach pendant (3.1.3.3) of the individual machine(s) or portions of the machine(s)
Note 1 to entry: An operator (3.1.7.3) using the local control(s) usually has a direct view of the robot cell (3.1.1.8).
3.1.3.5
span-of-control
predetermined portion of the robot (3.1.1.2), robot application (3.1.1.4), robot cell (3.1.1.8) or machinery that is under control of a specific device for a safety function (3.1.8.1)
Note 1 to entry: Protective devices (3.1.10.5) and emergency stop devices could initiate a stop of a machine, a portion of a machine, or partly completed machinery, i.e. a robot (3.1.1.2).
3.1.3.6
simultaneous motion
motion, of two or more robots (3.1.1.2) at the same time under the control of a single robot control, which can be coordinated or can be synchronous
3.1.3.7
singularity
occurrence whenever the rank of the Jacobian matrix becomes less than full rank
Note 1 to entry: Mathematically, in a singular configuration, the joint velocity in joint space can become infinite to maintain Cartesian velocity. In actual operation, motions defined in Cartesian space that pass near singularities can produce high axis speeds. These high axis speeds can be unexpected to an operator (3.1.7.3).
[SOURCE: ISO 10218-1:2025, 3.1.3.6]
3.1.3.8
mode
operating mode
characterization of the way and the extent to which the operator (3.1.7.3) interacts with the control equipment
Note 1 to entry: Mode refers to the control state, e.g. manual mode (3.1.3.9), automatic mode (3.1.3.10).
3.1.3.9
manual mode
control state that allows control directly by an operator (3.1.7.3)
Note 1 to entry: Sometimes this is referred to as teach mode where program points, program logic and attributes are set.
3.1.3.10
automatic mode
control state that allows executing programmed tasks

3.1.4Program-related

3.1.4.1
task program
set of instructions for motion and auxiliary functions that define the specific intended task of the robot application (3.1.1.4)
Note 1 to entry: This type of program is generated by the integration (3.1.7.1) or use.
Note 2 to entry: The task program can include functions of other machinery within the robot application (3.1.1.4).
3.1.4.2
teach
programming of the task manually by positioning of the manipulator (3.1.2.7), or by using a teach pendant (3.1.3.3) to move the robot (3.1.1.2) through the desired positions, or program without causing motion, or by using an external device for off-line programming
Note 1 to entry: Manually positioning can be referred to as "lead-through teaching" using hand-guided control (HGC).
3.1.4.3
program verification
execution of a task program (3.1.4.1) for confirming the robot path and process performance
Note 1 to entry: Program verification can include the total path traced by the tool centre point during the execution of a task program (3.1.4.1) or a segment of the path. The instructions can be executed in a single instruction or continuous instruction sequence. Program verification is used in new applications (3.1.1.5) and in fine-tuning/editing of existing applications (3.1.1.5).

3.1.5Power-, energy-related

3.1.5.1
drive power
energy enabling the robot actuators (3.1.2.12) to apply force or torque
3.1.5.2
energy source
electrical, mechanical, hydraulic, pneumatic, chemical, thermal, potential, kinetic or other type of source that is capable of supplying power

3.1.6Hazard-related

3.1.6.1
hazard
potential source of harm
Note 1 to entry: The term “hazard” can be qualified in order to define its origin (for example, mechanical hazard, electrical hazard) or the nature of the potential harm (for example, electric shock hazard, cutting hazard, toxic hazard, fire hazard).
Note 2 to entry: The hazard envisaged by this definition either
—
is permanently present during the intended use of the machine (for example, motion of hazardous moving elements, electric arc during a welding phase, unhealthy posture, noise emission, high temperature), or
—
can appear unexpectedly (for example, explosion, crushing hazard as a consequence of an unintended/unexpected start-up, ejection as a consequence of a breakage, fall as a consequence of acceleration/deceleration).
[SOURCE: ISO 12100:2010, 3.6, modified — Note 3 has been deleted.]
3.1.6.2
hazardous motion
movement that can cause personal physical injury or damage to health
3.1.6.3
hazardous situation
circumstance in which a person is exposed to at least one hazard (3.1.6.1)
Note 1 to entry: The exposure can result in harm immediately or over a period of time.
[SOURCE: ISO 12100:2010, 3.10.]

3.1.7Role-related

3.1.7.1
integration
act of combining a robot (3.1.1.2) with other equipment or another machine including additional robot applications (3.1.1.4) to form a robot cell (3.1.1.8) capable of performing useful work
Note 1 to entry: This act of machine building can include the requirements for the installation of the machinery and equipment associated with the application (3.1.1.5).
3.1.7.2
integrator
entity that designs, provides, manufactures, or assembles robot applications (3.1.1.4) or robot cells (3.1.1.8) and oversees the safety strategy, including the protective measures (3.1.10.1), control interfaces and interconnections of the control system(s)
Note 1 to entry: The integrator can be referred to as the “manufacturer” of the supplied robot application (3.1.1.4) or robot cell (3.1.1.8). The role of the integrator can be provided by the manufacturer, assembler, engineering company or the user (3.1.7.4).
3.1.7.3
operator
person using, operating, adjusting, maintaining, cleaning, repairing, troubleshooting, transporting, commissioning and disassembling
Note 1 to entry: This definition includes person or persons who can be expected at or near machinery, even if not performing a task associated with the specific machinery.
3.1.7.4
user
entity that uses robot applications (3.1.1.4) and robot cells (3.1.1.8) and is responsible for the operator(s) (3.1.7.3) associated with the robot applications (3.1.1.4) and robot cells (3.1.1.8)

3.1.8Functional safety-related

3.1.8.1
safety function
function of the machine whose failure can result in an immediate increase of the risk(s)
[SOURCE: ISO 13849-1:2023, 3.1.27]
3.1.8.2
emergency stop
emergency stop function
function which is intended to
—
avert arising or reduce existing hazards (3.1.6.1) to persons, damage to machinery or to work in progress, and
—
be initiated by a single human action
[SOURCE: ISO 12100:2010, 3.40]
3.1.8.3
protective stop
interruption of operation intended to reduce risks
3.1.8.4
monitored-standstill
safety function (3.1.8.1) that monitors the absence of motion while drive power is active
Note 1 to entry: Previously, "monitored-standstill" was called “safety-rated monitored stop”.
3.1.8.5
monitored-speed
safety function (3.1.8.1) that limits the speed to a configured value
3.1.8.6
reduced-speed
safety function (3.1.8.1) that limits the speed to be no greater than 250 mm/s
3.1.8.7
single-point-of-control
single source of control
ability to operate such that initiation of motion is only possible from one source of control and cannot be overridden from another initiation source
3.1.8.8
software-based limiting
safety function(s) (3.1.8.1) with monitored limit(s) placed on the range of motion of the robot (3.1.1.2) or other equipment
3.1.8.9
safety function input
input signal having a specified safety-related performance
3.1.8.10
safety function output
output signal having a specified safety-related performance

3.1.9Spaces, zones and distances

3.1.9.1
space
three-dimensional volume
Note 1 to entry: See Annex B for illustrations of spaces.
3.1.9.2
maximum space
space (3.1.9.1) that can be reached by the moving parts of the robot (3.1.1.2)
Note 1 to entry: In the context of this document, maximum space refers to the robot application (3.1.1.4) which includes the space (3.1.9.1) reached by the end-effector (3.1.2.3) and workpiece(s).
Note 2 to entry: In the context of mobile platforms (3.1.2.10), maximum space is indeterminate.
3.1.9.3
operating space
portion of the restricted space (3.1.9.4) that is used while performing all motions commanded by the task program (3.1.4.1)
Note 1 to entry: In the context of this document, operating space refers to the robot application (3.1.1.4) which includes the space (3.1.9.1) reached by the end-effector (3.1.2.3) and workpiece(s).
3.1.9.4
restricted space
portion of the maximum space (3.1.9.2) restricted by limiting devices (3.1.9.5)
Note 1 to entry: When the restricted space refers to the robot system (3.1.1.3), this includes the space (3.1.9.1) reached by the end-effector (3.1.2.3).
Note 2 to entry: When the restricted space refers to the robot application (3.1.1.4), this includes the space (3.1.9.1) reached by the end-effector (3.1.2.3) and workpiece(s).
3.1.9.5
limiting device
limiting function
means that reduces the range of motion to a portion of the maximum space (3.1.9.2), resulting in the restricted space (3.1.9.4)
Note 1 to entry: The ISO 12100:2010 definition of a limiting device is broader, encompassing more than motion. In ISO 12100, it is a device that prevents a machine or hazardous machine condition(s) from exceeding a designed limit (space limit, pressure limit, load moment limit, etc.).
Note 2 to entry: Limiting device(s) can be fulfilled by safety function(s) (3.1.8.1), e.g. software-based limiting (3.1.8.8). See safeguard (3.1.10.2).
3.1.9.6
safeguarded space
space (3.1.9.1) where safeguards (3.1.10.2) are active or where the perimeter safeguard (3.1.10.3) provides protection
Note 1 to entry: This sometimes refers to the space within perimeter safeguarding (3.1.10.3).
Note 2 to entry: This can change dynamically.
3.1.9.7
hazard zone
any space (3.1.9.1) within and/or around machinery in which a person can be exposed to a hazard (3.1.6.1)
[SOURCE: ISO 12100:2010, 3.11]
3.1.9.8
task zone
any predetermined space (3.1.9.1) within and/or around the robot application (3.1.1.4) in which operators (3.1.7.3) can perform a specified activity
3.1.9.9
detection zone
zone within which a specified test piece will be detected by the sensitive protective equipment (3.1.10.6)
Note 1 to entry: The detection zone can also be a point, line or plane.
[SOURCE: IEC 61496-1:2020, 3.4, modified — addition of the note to entry and deletion of “electro-” before “sensitive”]
3.1.9.10
separation distance
shortest permissible distance between any moving hazardous part of the robot application (3.1.1.4) and any operator (3.1.7.3)
Note 1 to entry: This value can be fixed or variable.

3.1.10Risk reduction measures

3.1.10.1
protective measure
measure intended to achieve risk reduction, implemented
—
by the designer (inherently safe design, safeguarding and complementary protective measures, information for use); and/or
—
by the user (organization: safe working procedures, supervision, permit-to-work systems; provision and use of additional safeguards; use of personal protective equipment; training).
[SOURCE: ISO 12100:2010, 3.19]
3.1.10.2
safeguard
guards or protective devices (3.1.10.5)
Note 1 to entry: Protective devices (3.1.10.5) include a broad range of means by which to reduce or control risks, for example:
—
interlocking devices for guards,
—
sensitive protective equipment (SPE) (3.1.10.6),
—
safety functions (3.1.8.1) that replace a protective device (3.1.10.5),
—
limiting devices (3.1.9.5),
—
limited movement control device.
[SOURCE: ISO 12100:2010, 3.26, modified — Note 1 to entry has been added.]
3.1.10.3
perimeter safeguard
safeguard (3.1.10.2) that surrounds one or more safeguarded space(s) (3.1.9.6)
Note 1 to entry: A perimeter safeguard can encompass portion(s) of or an entire robot application (3.1.1.4), robot cell (3.1.1.8) or machine, and can consist of guards and protective devices (3.1.10.5).
3.1.10.4
impeding device
any physical obstacle (low barrier, rail, fixture, etc.) which, without totally preventing access to a hazard zone (3.1.9.7), reduces the probability of access to this zone by offering an obstruction to free access
[SOURCE: ISO 12100:2010, 3.29, modified — “fixture” has been added.]
3.1.10.5
protective device
safeguard (3.1.10.2) other than a guard
Note 1 to entry: Examples of types of protective devices are provided in 3.28.1 to 3.28.9 of ISO 12100:2010.
[SOURCE: ISO 12100:2010, 3.18, modified — Note 1 to entry has been adapted.]
3.1.10.6
sensitive protective equipment
SPE
equipment for detecting persons or parts of persons which generates an appropriate signal to the control system to reduce risk to the persons detected
[SOURCE: ISO 12100:2010, 3.28.5, modified — Note 1 to entry has been deleted.]
3.1.10.7
presence-sensing device
PSD
sensitive protective equipment (3.1.10.6) that creates a sensing field, area or plane for detecting the presence of a body part or the whole of a person
Note 1 to entry: Pressure-sensitive protective devices (3.1.10.9) can be used as tripping devices as well as presence-sensing devices, as mentioned in ISO 12100:2010, 3.28.5 NOTE to entry.
[SOURCE: ISO 13856-3:2013, 3.2]
3.1.10.8
electro-sensitive protective equipment
ESPE
assembly of devices and/or components working together for protective tripping or presence-sensing purposes and comprising at a minimum:
—
a sensing device;
—
controlling/monitoring devices;
—
output signal switching devices and/or a safety-related data interface
Note 1 to entry: The safety-related control system associated with the ESPE, or the ESPE itself, can further include a secondary switching device, muting functions, stopping performance monitor, etc. (see Annex A).
Note 2 to entry: A safety-related communication interface can be integrated in the same enclosure as the ESPE.
[SOURCE: IEC 61496-1:2020, 3.5 modified — “may” changed to “can” in Note 1 to entry.]
3.1.10.9
pressure-sensitive protective device
PSPD
sensitive protective equipment (3.1.10.6) of the “mechanically activated trip” type intended to detect the touch of a person or body part of a person
Note 1 to entry: A pressure-sensitive protective device consists of a sensor or sensors, which generates a signal when pressure is applied to part of its outer surface, and a control unit, which responds to the signal from the sensor and generates an output signal(s) to the control system of a machine.
Note 2 to entry: Pressure-sensitive protective devices can be used as tripping devices as well as presence-sensing devices (3.1.10.7), as mentioned in ISO 12100:2010, NOTE in 3.28.5.
Note 3 to entry: For the definitions of sensitive protective equipment (3.1.10.6) and impeding device (3.1.10.4), see ISO 12100:2010, 3.28.5 and 3.29, respectively.
[SOURCE: ISO 13856-3:2013, 3.1]

3.1.11Verification and validation

3.1.11.1
verification
confirmation, through the provision of objective evidence, that specified requirements have been fulfilled
Note 1 to entry: Verification determines if the design meets its specification, e.g. through review, measurement, analysis, or inspection.
[SOURCE: ISO 9000:2015, 3.8.12, modified — Notes 1, 2, 3 to entry have been deleted and a new Note 1 to entry has been added.]
3.1.11.2
validation
confirmation, through the provision of objective evidence, that the requirements for a specific intended use or application (3.1.1.5) have been fulfilled
Note 1 to entry: Validation determines if the specification accomplishes what was intended, e.g. that a specified limit is acceptable for its purpose. Validation includes functional testing.
[SOURCE: ISO 9000:2015, 3.8.13, modified — Note 1 to entry has been added.]

3.1.12Contact-related

3.1.12.1
body model
representation of the human body consisting of individual body segments characterized by biomechanical properties
3.1.12.2
compliant
exhibiting deformation of material or mechanism when subjected to a force
Note 1 to entry: The reciprocal of stiff (e.g. compliant linkage, compliant surface).
3.1.12.3
quasi-static contact
contact to an operator (3.1.7.3) from moving part(s) of a robot application (3.1.1.4), where the body part can be clamped between a moving part of the robot application (3.1.1.4) and another fixed or moving part of the application (3.1.1.5)
Note 1 to entry: This includes contact from the manipulator (3.1.2.7), moving parts attached to the manipulator (e.g. cables, hoses), end-effector (3.1.2.3), and workpiece.
3.1.12.4
transient contact
brief contact to an operator (3.1.7.3) from moving part(s) of a robot application (3.1.1.4) where the body part is not clamped and can recoil or retract from the moving part of the robot application (3.1.1.4)
Note 1 to entry: This includes contact from the manipulator (3.1.2.7), moving parts attached to the manipulator (3.1.2.7) (e.g. cables, hoses), end-effector (3.1.2.3), and workpiece.

3.2Abbreviated terms and symbols

Abbreviated term or symbol Term Occurrence
2D/ 3D Two-dimensional / three-dimensional 4.2
3P Three-position [enabling device] 5.7.6, 5.7.7
A Surface area (2-dimensional) of contact Annex M, M.1, M.2, M.3.4, Figure M.2,
Formulae M.1, M.5, M.6
A Ampere, unit of electrical current Annex C, Table C.2
A1 Avoidable Annex C, C.2.1.4.1, Annex E,
Tables C.7, E.1, E.2, E.5
A2 Reasonably avoidable Annex C, C.2.1.4.1, Annex E,
Tables C.7, E.1, E.2, E.5
A3 Not avoidable Annex C, C.2.1.4.1, Annex E, Tables C.7, E.1, E.2, E.5
AIS Abbreviated Injury Scale Annex M, M.3.1, Table M.2, footnote b
AIS 1 Abbreviated Injury Scale 1 Annex M, M.3.1, Table M.2, footnote b
AOPD Active Opto‑electronic Protective Device 5.8.6.1, 5.8.10, Annex J, J.2.3, J.2.9, Annex K, K.2.3,
Figures J.4, J.5, J.6, K.3,
AOPDDR Active Opto-electronic Protective Devices Responsive to Diffuse Reflection 5.8.6.1, Annex J, J.2.9, Annex K, K.2.3, Figures J.7, K.4,
AP Possibility of avoidance Annex C, C.2.1.4.1, C.2.1.4.2,
Tables C.6, C.7
Av Probability of avoiding or limiting harm, denoted as Av1, Av3 or Av5 Annex E, E.2.2; Tables E.1, E.3, E.4; Formula E.1
C Intrusion distance 5.8.9.1, Annex L, Formula L.1, Figure L.1
°C Degrees in Celsius, unit of temperature Annex C, Table C.2
cm Centimetre, unit of distance Annex N, Figure N.6,
Cat. Category, as in stop category or functional safety architecture, denoted as B, 1, 2, 3, or 4 5.5.3, Annex C, C.1, Annex D, Annex E, E.2.1, Tables D.1, E.2
CL Claim Limit (of a SIL) Annex E, E.2.2, Table E.4
CNC Computer numerical control machine Annex D, Table D.1
D Distance Annex L, Figure L.1
D Dominant body side Annex M, Table M.1
D Duration of a single exposure in minutes Annex C, C.2.1.3.4, Formula C.1
DCavg Average diagnostic coverage 5.5.3
DL [Harm/] Damage likelihood Annex C, C.2.1.3.5.4, Table C.5
E Transfer energy Annex M, Table M.5, Formulae M.1, M.2
E Exposure (to a hazard) Annex C, C.2.1.3.4, Formula C.1
E0 Exposure prevented Annex E, E.2.3, Tables E.1, E.5
E1 Low exposure to hazard Annex C, C.2.1.3.2, Annex E,
Tables E.1, E.2, E.5
E2 High exposure to hazard Annex C, C.2.1.3.2, Annex E,
Tables E.1, E.2, E.5
EMC Electromagnetic compatibility 5.5.10
EOAT End-of-arm tooling 3.1.2.3
ESPE Electro-sensitive protective equipment 3.1.10.8, 5.8.1, 5.8.6.1, 5.8.9.1, Annex J, J.2.6, Annex K, K.1, K.2.3, Annex L, Figure L.2
F Frequency, denoted as F1 or F2 Annex C, C.2.1.3.4, Formula C.1,
Annex E, Formula E.1
Fr Frequency and duration of exposure, denoted as Fr3 or Fr5 Annex E, E.2.2, Tables E.3, E.4, Formula E.1
Fmax Threshold force, quasi-static contact Annex M, Table M.2, Annex N, N.2.4.6, Figure N.7, Formulae M.1, M.6
FT Threshold force, transient contact (multiplier of quasi-static force) Annex M, Annex N, N.2.4.6, Table M.3, Figure N.7, Formulae M.2, M.5
FSA Actual maximum force, quasi-static contact Annex N, N.2.4.6, Figure N.7
FTA Actual maximum force, transient contact Annex N, N.2.4.6, Figure N.7
FTrig Trigger force Annex N, N.2.4.6
h Hour 5.5.2, 5.5.3, Annex C, Table C.1, Table C.3
H 1 000 mm minimum height of impeding device Annex J, Figure J.6
HFT Hardware fault tolerance 5.5.2, 5.5.3, Annex D, Table D.1
HGC Hand-guided control 4.3.1, 5.5.7.1, 5.14.3, 5.14.4, 5.14.4.1, 5.14.4.2, Annex C, Annex I, I.3.1, Table C.1, Figure I.1
HP Hazard perception Annex C, C.2.1.4.2, C.2.1.4.3, C.2.1.4.4; Tables C.6, C.7
Hz Hertz, unit of alternating current or electromagnetic wave frequency Annex N, N.1.4
I/O Input(s)/Output(s) Annex F, Table F.1
IH Incident history Annex C, C.2.1.3.5.4, Table C.5
IMS Integrated manufacturing system 5.3.1, 5.3.5
J Joule, unit of energy Annex M, Table M.4
K Effective spring constant (stiffness) for a specific body region Annex M, Table M.3
Formulae M.1, M.2, M.5, M.6,
Annex N, N.1.1, N.1.5, N.5.2, Table N.1, Figure N.1
kg Kilogram, unit of mass Annex M, Table M.3, Annex N, Table N.1
kHz Kilohertz, unit of alternating current or electromagnetic wave frequency Annex N, N.1.4
kPa Kilopascal, unit of pressure and stress Annex C, Table C.2
lx Lux, unit of light intensity per unit of area 5.15.4, Annex H
M Mass per manipulator 3.1.2.8, Annex M, Figure: M.3, Formula: M.4
m Metre, unit of distance 7.5.19, Annex L, L.2
mH Effective mass of the human body region and the effects of that body region being connected to other body regions Annex M, Annex N, M.3.4, M.3.4.1, N.2.4.1.2, Tables : M.3, N.1
Figure: M.2, Formula: M.3
mL Effective mass of the payload for the robot application (specified maximum payload of the application) Annex M, M.3.4, Figures: M.2, M.3, Formula M.4
mR Effective mass of the moving parts of the robot as a function of robot posture and motion Annex M, M.3.4, M.3.4.1, Table M.2, Figures: M.4, Formulae: M.3, M.4
mA Milliampere, unit of electrical current Annex C, Table C.2
mm Millimetre, unit of distance 3.1.8.6, 5.5.6.1, 5.5.6.2, 5.7.2.3.2, 5.7.7.2, 5.8.5.1, 5.12.2.1, 5.12.2.2, Annex M, Annex N, Table M.5, Table N.1
MTTFD Mean time to failure dangerous 5.5.3
N Newton, unit of force Annex C, Table C.2, Annex M, Annex N, Figure N.6, N.7, N.8
ND Non-dominant body side Annex M, Table M.1
nop Mean number of annual operations Annex D, Table D.1
Nr Factor for the number of persons exposed Annex C, C.2.1.3.4, Formula C.1
O1 Probability of occurrence – low Annex C, C.2.1.3.5.1, Annex E, E.2.1, Tables: C.5, E.1, E.2
O2 Probability of occurrence – medium Annex C, C.2.1.3.5.1, Annex E, E.2.1, Tables: C.5, E.1, E.2
O3 Probability of occurrence – high Annex C, C.2.1.3.5.1, C.2.1.3.5.2, Annex E, E.2.1, Tables: C.5, E.1, E.2
OS Operator skill / information Annex C, C.2.1.4.2, Tables: C.6, C.7
Pmax Threshold pressure, quasi-static contact Annex M, Annex N, M.3.4.1, N.2.4.6, Table M.2, Figure N.7, Formulae: M.1, M.6
PT Threshold pressure, transient contact, a multiplier of quasi-static pressure Annex M, Annex N, N.2.4.6, Table M.2, Figure N.7, Formula M.5
PSA Actual maximum pressure, quasi-static contact Annex N, N.2.4.6, Figure N.7
PTA Actual maximum pressure, transient contact Annex N, N.2.4.6, Figure N.7
PTrig Trigger pressure Annex N, N.2.4.6
PFH Average frequency of a dangerous failure per hour 5.5.2, 5.5.3, Annex D, Table D.1
PFL Power and force limiting 4.3.1, 5.5.6.1, 5.7.7, 5.9.4, 5.14.3, 5.14.4.1, 5.14.5.1, 5.14.6, 5.14.6.1, 5.14.6.3, Annex B, Figure B.6, Annex C, Annex I, Annex J, Annex M, Annex N, I.3.2, J.2.1, M.1, M.2, M.3.2, N.1.1, N.2.1, N.4, N.4.3, Table C.1, Figure I.2,
PFMD Pressure and/or Force Measuring Device Annex M, Annex N, M.3.4, N.1.1, N.1.2, N.2.3, N.2.4, N.2.4.1.1, N.2.4.1.2, N.2.4.2, N.2.4.3, N.2.4.4, N.4.2, N.5, N.5.2, N.5.3, N.5.4, Figures: N.1, N.2, N.3, N.4
PL Performance Level, denoted as PL a, PL b, PL c, PL d or PL e 4.1, 5.5.2, 5.5.3, Annex C, C.1, Annex D, Annex E, E.1, E.2, Tables: C.1, D.1, E.1 (footnote), E.2, E.5
PLr Required Performance Level 4.1, 5.5.3, Annex C, Annex E, Annex I, C.1, E.1, E.2.1, E.2.3, I.3.2,
Tables: C.1, E.1 (footnote), E.2, E.5
PLC Programmable logic controller Annex D, Table D.1
PPE Personal protective equipment Annex I, I.2.3
Pr Probability of occurrence of hazardous event, denoted as Pr1, Pr2 or Pr3 Annex E, E.1, E.2.2, Tables: E.1, E.3, E.4, Formula E.1
PSD Presence-sensing device 3.1.10.7,
psi Pounds per square inch, unit of pressure and stress Annex C, Table C.2
PSPD Pressure-sensitive protective device 3.1.10.9
PTFE Polytetrafluoroethylene Annex N
s Second, unit of time 3.1.8.6, 5.5.6.2, 5.5.6.2, 5.7.2.3.2, 7.5.19, Annex C, Table C.2, Annex M, Annex N, Table M.5, Figure N.6, N.7, N.8
S1 Severity parameter – minor Annex C, C.2.1.2.1, Annex E, E.1, E.2.1, Tables: C.2, E.1, E.2, E.5
S2 Severity parameter – moderate Annex C, C.2.1.2.1, Annex E, E.1, E.2.1, Tables: C.2, E.1, E.2, E.5
S3 Severity parameter – serious Annex C, Annex E C.2.1.2.1, E.1, E.2.1; Tables: C.2, E.1, E.2, E.5
S4 Severity parameter – catastrophic Annex C, C.2.1.2.1, Annex E, E.1, E.2.1, Tables: C.2, E.1, E.2
Se Severity, denoted as Se1, Se2, Se3 or Se4 Annex E, Tables: E.1, E.4
Sh Contribution to the separation distance attributable to the operator’s change in location until the robot application has stopped Annex L, Figure L.1,
Formulae: L.1, L.2, L.3
Sp Separation distance Annex L, Figure L.1, Formula L.1, Figure L.1
Sr Contribution to the separation distance attributable to the robot application reaction time Annex L, Figure L.1,
Formulae: L.1, L.4, L.5
Ss Contribution to the separation distance that occurs while the robot application is stopping until it stops Annex L, Figure L.1, Formulae: L.1, L.6
Shore A Shore A, unit of measurement of the hardness of a material, i.e., resistance to indentation, obtained by use of a shore durometer Annex N, Table N.1
SIL Safety Integrity Level, denoted as SIL 1, SIL 2, or SIL 3 4.1, 5.5.2, 5.5.3, Annex C, C.1, Annex D, Annex E, E.1, E.2.2,
Tables: C.1, D.1, E.1 (footnote), E.3, E.4
SPE Sensitive protective equipment 3.1.10.6, 5.8.4, 5.8.6.2, 5.8.6.3, 5.8.8, 5.12.2.3, Annex B, Figure B.5, Annex J, J.2.3, J.2.8, J.2.9, Figure J.3, J.4, J.5
SR System robustness Annex C, C.2.1.3.5.4, Table C.5
SRP/CS or SCS Safety-related part of the control system 5.5.1, 5.5.2, 5.5.3, Annex F, Table F.1, Annex J, Figure J.4
SSM Speed and Separation Monitoring 4.3.1, 5.14.3, 5.14.4.1, 5.14.5, 5.14.5.1, 5.14.5.2, Annex C, Annex F, Annex L, L.2, L.3, Tables: C.1, F.1, Figure L.1, L.2
t or T Time Annex C, Annex L, Table C.3, Figure L.1
T, dt Time (T) and the differential for the integration variable (dt) Annex L, Figure L.1,
Formulae: L.2, L.3, L.4, L.5, L.6
t0 Present or current time Annex L, Figure L.1,
Formulae: L.2, L.4, L.5, L.6
Tr Reaction time of the robot application, excluding the time for the robot application to come to a stop Annex L, Figure L.1,
Formulae: L.2, L.3, L.4, L.5, L.6
Ts Stopping time of the robot application, from the activation of the stop command until the robot application has stopped Annex L, Figure L.2,
Formulae: L.2, L.3, L.6
Ttrig Trigger time Annex N, N.2.4.6
TCP Tool centre point 3.1.2.13, 5.2.14, 5.9.6, 7.5.8, Annex L, L.2
TCP/UDP Transmission control protocol/ user datagram protocol, describing types of ports for transmission or receipt of data 5.2.16
μ Reduced mass of the two-body system Annex M,
Formulae: M.2, M.3, M.5, M.6
V Volt, unit of electric potential or electromotive force Annex A, Table A.1
V Velocity Annex L, Figure L.1,
Formulae: L.2, L.4, L.5, L.6
vh Directed speed of an operator in the safeguarded space in the direction of the moving part of the robot application Annex L, Figure L.1, Formula L.2
vr Directed speed of the robot application in the direction of an operator in the safeguarded space Annex L, Figure L.1, Formulae: L.4, L.5
vs Speed of the robot application during stopping, from the activation of the stop command until the robot application has stopped Annex L, Figure L.1, Formula L.6
vrel Relative speed between moving parts of the robot application and human body region Annex M, Figure M.2, Formula M.2
vrel,max Maximum relative speed between moving parts of the robot application and human body region Annex M, Figure M.4, Formula M.6
VBPD Vision-Based Protective Devices 5.8.6.1
ω Rotational speed Annex M, Figure M.3
Zd Position uncertainty of the operator as measured by the PSD, resulting from the accuracy of the sensing system measurement Annex L, Figure L.1, Formula L.1
Zr Position uncertainty of the robot application, resulting from the accuracy of the robot application position measurement system Annex L, Figure L.1, Formula L.1
30mm
20mm
15mm
15mm
10mm
17mm

Bibliography
[1]
ISO 868:2003, Plastics and ebonite — Determination of indentation hardness by means of a durometer (Shore hardness)
[2]
ISO 6385:2016, Ergonomics principles in the design of work systems
[3]
ISO 7000:2019, Graphical symbols for use on equipment — Registered symbols
[4]
ISO 7250 (all parts), Basic human body measurements for technological design
[5]
ISO 10075-2:2024, Ergonomic principles related to mental workload — Part 2: Design principles
[6]
ISO 11161:2007+A1:2010, Safety of machinery — Integrated manufacturing systems — Basic requirements
[7]
ISO 11593:2022, Robots for industrial environments — Automatic end effector exchange systems — Vocabulary
[8]
ISO/TS 13732-2:2001, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 2: Human contact with surfaces at moderate temperature
[9]
ISO/TR 14121-2:2012, Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods
[10]
ISO 14539:2000, Manipulating industrial robots — Object handling with grasp-type grippers — Vocabulary and presentation of characteristics
[11]
ISO/TS 15066:2016, Robots and robotic devices — Collaborative robots
[12]
ISO 15534-3:2000, Ergonomic design for the safety of machinery — Part 3: Anthropometric data
[13]
ISO/IEC 17025:2017, General requirements for the competence of testing and calibration laboratories
[14]
ISO/TR 22100-3:2016, Safety of machinery — Relationship with ISO 12100 — Part 3: Implementation of ergonomic principles in safety standards
[15]
ISO/TR 22100-4:2018, Safety of machinery — Relationship with ISO 12100 — Part 4: Guidance to machinery manufacturers for consideration of related IT-security (cyber security) aspects
[16]
IEC 60269-1:2014, Low-voltage fuses — Part 3: Supplementary requirements for fuses for use by unskilled persons (fuses mainly for household or similar applications) — Examples of standardized systems of fuses A To F
[17]
IEC 60364-7-729:2007, Low-voltage electrical installations — Part 7-729: Requirements for special installations or locations — Operating or maintenance gangways
[18]
IEC 60745-1:2006, Hand-held motor-operated electric tools — Safety — Part 1: General requirements
[19]
IEC 60812:2018, Failure modes and effects analysis (FMEA and FMECA)
[20]
IEC 60947-1:2014, Low-voltage switchgear and controlgear — Part 1: General rules
[21]
IEC 61496-2:2020, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
[22]
IEC 61496-3:2018, Safety of machinery — Electro-sensitive protective equipment — Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse Reflection (AOPDDR)
[23]
IEC TS 61496-4-2:2022, Safety of machinery — Electro-sensitive protective equipment — Part 4-2: Particular requirements for equipment using vision based protective devices (VBPD) — Additional requirements when using reference pattern techniques (VBPDPP)
[24]
IEC TS 61496-4-3:2022, Safety of machinery — Electro-sensitive protective equipment — Part 4-3: Particular requirements for equipment using vision based protective devices (VBPD) — Additional requirements when using stereo vision techniques (VBPDST)
[25]
IEC TS 61496-5:2023, Safety of machinery — Electro-sensitive protective equipment — Part 5: Particular requirements for radar-based protective devices
[26]
IEC 61508-4:2010, Functional safety of electrical/electronic/programmable electronic safety-related systems — Part 4: Definitions and abbreviations
[27]
IEC 62280:2014, Railway applications — Communication, signalling and processing systems — Safety-related communication in transmission systems
[28]
IEC 62443-3-3:2013, Industrial communication networks — Network and system security — System security requirements and security levels
[29]
IEC 62745:2017, Safety of machinery — Requirements for cableless control systems of machinery
[30]
IEC TS 62998-1:2019, Safety of machinery — Safety-related sensors used for the protection of persons
[31]
IEC TR 62998-2:2020, Safety of machinery — Part 2: Examples of applications
[32]
IEC TS 63074:2023, Safety of machinery — Security aspects related to functional safety of safety-related control systems
[33]
EN 415 (all parts), Safety of packaging machines
[34]
EN 619:2022, Continuous handling equipment and systems — Safety and EMC requirements for equipment for mechanical handling of unit loads
[35]
EN 12453:2017+A1:2021, Industrial, commercial and garage doors and gates — Safety in use of power operated doors — Requirements
[36]
EN 50159:2010+A1:2020, Railway applications — Communication, signalling and processing system — Safety-related communication in transmission systems
[37]
ASTM A125:1996, Standard specification for steel springs, Helical, Heat-treated
[38]
ASTM D2240:2015, Standard test method for rubber property; Durometer hardness
[39]
DIN 2096-1:1981, Helical compression springs made of round wire and rod; Quality requirements for hot formed compression springs
[40]
DIN 33402-2:2020, Ergonomics — Human body measurements — Part 2: Values
[41]
RIA TR R15.806:2018, Technical Report — Industrial robots and robot systems — Safety requirements — Testing methods for power & force limited collaborative applications
[42]
Mewes, D. and Mauser F., "Safeguarding Crushing Points by Limitation of Forces." International Journal of Occupational Safety and Ergonomics. 2003, 9. (2): 177-191.
[43]
Suita K., Yamada Y., Tsuchida N., Imai K., Ikeda H., Sugimoto N.A. Failure-to-safety “Kyozon” system with simple contact detection and stop capabilities for safe human-autonomous robot coexistence. IEEE International Conference on Robotics and Automation 0-7803-1965-6/95. 1995
[44]
Research project No. FP-0317: Collaborative robots – Investigation of pain sensibility at the Man-Machine-Interface. Institute for Occupational, Social and Environmental Medicine at the Johannes Gutenberg University of Mainz, Germany. Final report December 2014
[45]
BG/BGIA Risk assessment recommendations according to machinery directive. Design of workplaces with collaborative robots. U 001/ 2009e October 2009 edition, revised February 2011 https://publikationen.dguv.de/dguv/pdf/10002/bg_bgia_empf_u_001e.pdf
[46]
Y. Yamada, K. Suita, H. Ikeda, N. Sugimoto, H. Miura, H. Nakamura: Pain: Evaluation of pain tolerance based on a biomechanical method for human- robot- coexistence. Transactions of the Japan Society of Mechanical Engineers. No 96-0689. 1997-8
[47]
Chengalur, R.: Kodak’s Ergonomic Design for People at Work. New York: Van Nostrand Reinhold, 2004
[48]
Official Journal of the European Union L22, 26.1, 2010 p. 64, Table 3 "Severity of Injury”
30mm
20mm
15mm
15mm
10mm
17mm
ICS 25.040.30
Price based on 223 pages
iso.org